Turbine Solutions
Turnkey Maintenance, Diagnostics, and Component Re-Engineering for Steam and Gas Turbines
Turbines are among the most critical and capital-intensive assets in any power, petrochemical, or processing facility. Backed by specialist turbomachinery engineering partners with over 40 years of hands-on field experience, Engineering Partners Company (EPC) provides complete lifecycle support for industrial steam and gas turbines.
From minor inspections to major turnkey overhauls, rotor dynamics analysis, and the supply of re-engineered hot/cold-section components, we ensure peak thermodynamic efficiency and extended Mean Time Between Overhauls (MTBO). All replacement components manufactured under EPC’s reverse engineering protocols carry up to a 24-month warranty.
From minor inspections to major turnkey overhauls, rotor dynamics analysis, and the supply of re-engineered hot/cold-section components, we ensure peak thermodynamic efficiency and extended Mean Time Between Overhauls (MTBO). All replacement components manufactured under EPC’s reverse engineering protocols carry up to a 24-month warranty.
Turbine Coverage:
- Industrial Steam Turbines: Single-stage and multi-stage backpressure, condensing, extraction, and mechanical-drive turbines.
- Gas Turbines & Expander Sets: Heavy-duty and aeroderivative industrial gas turbines, turbo-expanders, and auxiliary packages.
Core Capabilities & Services:
- Turnkey Overhaul & Outage Execution: Full casing lifting, rotor extraction, non-destructive testing (NDT), blade inspection, dynamic high/low-speed balancing, and precision reassembly.
- Rotor Refurbishment & Re-Blading: Blade and vane replacement, shaft journal machining, labyrinth seal restoration, and anti-corrosion/thermal barrier coatings.
- Diagnostics & Bad-Actor Remediation: Root Cause Failure Analysis (RCFA), vibration diagnostics, governing/trip system troubleshooting, and alignment optimization.
- Control & Auxiliary Systems Overhaul: Steam governor valve overhauls, trip block refurbishments, lube oil system flushing, and actuator calibration.
- Rapid Parts Re-Engineering: 3D optical scanning and precision remanufacturing of obsolete nozzles, blading, diaphragms, and seal rings without OEM drawings.
- Specialized Operator & Maintenance Training: Tailored classroom and onsite courses covering turbine thermodynamics, trip protection logic, and daily operation best practices.